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Welcome to my Haunted Halloween Yard!
The purpose of this web site is to showcase my Halloween decorations and
props. Some of the props are store-bought, and some of the props are
hand-made. I also incorporate computer-controlled lights and audio.
If you are interested in seeing my display, you can find my
townhouse at the following address:
2276 Pembridge Dr.
Lake In The Hills, IL 60156
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Please note that my display won't be fully operation until two weeks
before Halloween.
If you'd like to contact me, you can email me at Xpendable@hauntsoft.com

Halloween 2007
This year I'm building an animated witch for my front porch. She will appear to be stirring some sort of
witch's brew, and her head will slowly turn back and forth. The witch will utilize two motors. The stirring action will be done using a
windshield wiper motor that is hidden in the bottom of the cauldron. The stirring stick is attached directly to a crank arm that is attached to the motor.
The side-to-side head motion of the witch is created by a small crank motor that I salvaged from a lighted wire-frame deer Christmas decoration that I got on
clearance. It has a slow speed and a decent amount of torque. This motor is actually at the bottom of the torso of the witch, and it turns a shaft that
connects all the way to the head.
Witch Photos:
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View of the wiper motor.
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Perspective View of the frame.
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Side view of the frame.
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Closeup of the head-turning mechanics. This is a crank motor salvaged from a lighted wireframe deer decoration from Christmas.
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5 sections of extruded styrofoam glued together with spray adhesive to create a block of styrofoam. A head form will be carved out of this block.
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Rough shape of the head carved out of the block of styrofoam. I used a metal brush bit on my drill to speed the carving. What a mess!
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The witch mask test-fitted over the head form.
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Closeup showing the fogger connected to some ducting. This is the first time I've ever used duct tape for actual duct work!
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Fog coming out of the cauldron from the ducted pvc pipe.
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PVC skeleton hand I made using the tutorial referenced/linked on ScareFX's website. The thick copper wire that runs through
each finger is very strong. Almost too strong. This allows the fingers to keep whatever pose I want.
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Latex monster gloves fitted over the PVC skeleton structure.
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This picture shows the chicken wire attached to the frame to hold the shape of the body.
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Another picture of the chicken wire, but with the arms attached.
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Closeup view of the cauldron frame with the cauldron removed.
The PVC piping is for pumping fog into the cauldron. I'm using a
windshield wiper motor (supposively from a 2000 model Saturn) to
turn the stirring stick. I cut a section of aluminum bar and drilled
5/16" wholes in both ends. I drilled aother 5/16" hole into a 1/2" PVC
end cap and bolted it to one end of the bar. Then I used a short section
of 1/2" PVC piping that connects to the end cap. The stirring stick
is 1" PVC piping that fits loosely over the short section of 1/2" PVC. This
allows the stirring stick to pivot around the smaller section of PVC.
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Closeup view of inside the cauldron. I used a 100 bulb strand of lights to
light the inside of the cauldron. This gives the fog a nice glowing green
color.
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Here are some rings that I am making for the side of the cauldron. I took 2 cheap styrofoam
rings and coated them in Elmer's Wood Glue. The ring on the top of the photo has been sanded,
the ring on the bottom has not. The ring holders were carved out of extruded styrofoam. They will be hot-glued to the sides of the cauldron.
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Sickie Ickie over on HauntForum
requested a how-to on my shoulder joints. Here's the parts that I use
for one shoulder joint.
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Here is a partial assembly. The 1/2" PVC section will rotate freely inside the
short 1" section of PVC pipe. These sections are a littler shorter in my
actual witch, but this demonstrates the concept.
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The 1/2" end cap is snapped on. This keeps the 1/2" PVC piping from
coming out of the "socket". The 1" PVC piping can now be attached to a
1" coupler. I used a 1" T-joint.
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Witch Videos:
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Here is a video of an early fog & cauldron lighting test
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Here is a video closeup of the head crank
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Clothing test. I bought 3 yards of black cloth for the dress, 2 yards of a distressed cloth for the cape, and 1 yard of the moon & star pattern
for the shoulders. ScareFX used this same pattern for the shoulders on his witch. I liked it and decided to use it for mine as well.
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The mask, hands, and styrofoam head are now all painted to match. The stirring stick
is painted, the eyeballs are finished, the witch hat is now installed, and the "blinky"
lights are now installed below the cauldron. There's still more to do, but we're getting pretty close!
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Fence Photos:
Halloween 2007 Photos:

Halloween 2006
My Projects:
Flying Crank
Ghost:

The Flying Crank Ghost is my
first animated prop. It consists of a large 8' tall PVC
frame from which an animated ghost hangs. The ghost moves up and
down with independent movement of the arms. The ghost is driven by a
single windshield wiper motor powered up by a cheap power
supply. I'm currently pumping 4.5 volts into the motor at 200
milliamps. That's about as slow as I can run the motor and still
have enough torque to lift the ghost. I should mention that this prop is roughly
based on the original design by Doug Ferguson over
at http://www.phantasmechanics.com
Here is a video of the
completed ghost: (10/16/2006) FCGTest4.wmv
Previous videos: (10/04/2006) FCGTest3.wmv FCGTest2.wmv
Computer-controlled
lighting display:

Here's a short 1 minute demo of my
computer-controlled Halloween lights. I'm using Insteon
home-automation technology for control. Insteon works by using your home's
electrical system to send data between various light switches and plug-in
modules. For this demonstration, I'm using 8 plug-in modules (LampLincs
and ApplianceLincs) and the USB PowerLink controller. I've written
my own software that allows me to script the lighting events so that they
are syncronized with the playback of a custom sound track that I created.
My computer plays the sound track and tells the various modules to either turn
themselves on/off, or to begin fading up or down at a pre-programmed
rate. For those curious about what programming language I used, I did
this entirely in VisualBasic.NET.
About a week before Halloween, I will have
all of these lights setup outside. The table lamps that you see in the
video will be replaced with flood lights. I haven't decided exactly how
I'm going to use the lights or what lights will be synced to what sounds.
Updated! (10/22/2006)
Demo video here: LightTestRun3.wmv
See the demonstration video here:
Light Demo #3 (LightDemo3.wmv)
Styrofoam
Tombstones:
What haunted yard would be complete without tombstones? Fortunately, you
can make realistic ones out of styrofoam. Here is my first tombstone:

6' Tall
Standing Monster (static):
I'm working on a large static monster that will stand 6' tall.
The frame is built out of 1.5" PVC. The hands are made with monster
gloves from Kmart with 12 gauge wire inside that allows me to pose the
fingers. I still need to buy some hardware cloth or something similiar to
bulk up the body and the arms and legs. I bought some rebar that I'll
hammer into the ground, and the PVC legs will fit directly over the
rebar. I have a grim reaper cloak (also from Kmart) that will act as the
clothing for the monster. I have about 12 different Halloween masks that
I can use for a face. I just need to decide which one to use!
Sorry, no pictures yet!
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